Glenbrook Lumber Introduces EnerGen Solar Photovoltaic Systems

Best in class with roof integration gives consumers a better design choice in solar panel installation  

Alchemy weehouse drawing using CertainTeed EnerGen Panels www.weehouse.com

Alchemy Architects’ weeHouse Design Using EnerGen Flush Mount Solar Panels

 

Wednesday October 27th, 2011 – Oakdale MN Glenbrook Lumber is now offering EnerGen Solar Photovoltaic Panel Systems to the Minnesota and Western Wisconsin market.  CertainTeed’s EnerGen Photovoltaic roofing system is a thin-film laminate that lies flush with traditional roofing shingles and is easier to install than traditional panel designs (See Video Click Here: http://youtu.be/PbEFc4cLXIU)

By seamlessly integrating flush with traditional roofing shingles, CertainTeed is the first major roofing manufacturer to mainstream solar panel energy, taking it out of the niche market” said Brett Moran, SolarSalesManager CertainTeed Corporation, “EnerGen is specifically designed with building professionals and conventional roofing contractors in mind, offering ease of installation for residential or commercial properties.”

“Typical raised panel and steel framed solar systems fall short of integrating into the an architecturally correct building design”, said Geoffrey Warner, Founder of Alchemy Architects, “The EnerGen panel solar system lays flat with the roof structure keeping the functionality of our weeHouse designs.”

“Glenbrook is excited to offer CertainTeed’s solar application as one of the best values for residents in Minnesota and Wisconsin” saidGene Heger, President of Glenbrook Lumber, “Combined with Federal, State and local solar energy rebates of more than 30%, CertainTeed protects the purchaser’s investment with a unique multi level warranty covering performance, materials, wind damage and workmanship up to 25 years.”

EnerGen systems are available in 14 pre-engineered kits ranging from 1.496 kw to 3.468 kw.  Alchemy’s weeHouse solar integration designed forMinnesotaandWisconsinis available with consumer design input. With energy costs increasing at 3% to 5% per year, solar rebates exceeding 30% for new purchases and now, CertainTeed’s integrated roof system design consumers have a strong reasons to invest in solar energy.

 

About Alchemy

Alchemy Architects’ mission is to make stimulating, engaging, and efficient design accessible and affordable for a wide audience. We are home to the weeHouse, a contemporary, modular, prefabricated structure appropriate for commercial and residential use.

Our distinctive hands-on approach to architecture and design combines a playful design process, collaborative relationships with clients, partnerships with builders and fabricators to create a harmonious blend of site, building, and community. With sustainable practices as a mainstay of our daily work, Alchemy utilizes recycling and reuse along with building strategies that reduce waste. Our multidisciplinary team draws inspiration from art, literature, history, and leading creative thinkers to create alternative and atypical project solutions. Alchemy’s innovation on the weeHouse prefab system and “tightwad panache” renovations has gained recognition on an international scale.

Geoffrey Warner

Founder Alchemy Architects

856 Raymond Ave. Suite G

Saint PaulMN55114

651-647-6650

info@weehouse.com

http://weehouse.com

Http://facebook.com/weehouse

 

About Glenbrook Lumber

Glenbrook is a professional building supplier serving residential and commercial building contractors with premier branded products including CertainTeed, Marvin Windows, Andersen Windows, BayerBuilt doors, ThermaTru Doors, Mid Content Cabinetry and Simpson Strong-Tie fasteners. Open to the public we welcome residential customers who are looking for professional advice on do-it-yourself projects. With over 100 alternative deck boards on display, LED deck lighting and deck railings of all types Glenbrook is the Twin Cities deck decision headquarters. We are committed to the use of sustainable building products and lead the industry in residential wood foundations, pre-manufactured wall panels and solar energy.

Carl Wegener

Glenbrook Lumber & Supply

5215 Gershwin Ave N

Oakdale MN 55128

651-770-9071

carlwegener@glenbrooklumber.com

www.glenbrooklumber.com

www.facebook.com/glenbrooklumber

www.youtube.com/user/glenbrooku

 

 

 

 

 

 

 

 

 

 

 

 

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Invite From Huber Woods – Lunch on Us!

LIVE PRODUCT DEMONSTRATIONS
Huber Engineered Woods, the makers of AdvanTech flooring and Zip Systems Roof and Wall Sheathing are Proud to Offer Live Demonstrations and Hands on Training

Lunch on Us! Tuesday 11:00 - 1:30pm September 20th 20011

You're Invited - Lunch on Us! September 20th 11:00am to 1:30pm

Location:          Glenbrook Lumber          651-770-9071

                         5215 Gershiwn Ave N

                         Oakdale MN 55128

Huber Woods AdvenTech Flooring Available from Glenbrook Lumber

 

Huber Woods AdvenTech Flooring Available from Glenbrook Lumber

 

 

Water Tower Demo

See firsthand what happens when rainfall pounds your job site – and see which product has the lowest water absorption in the Industry!

Panel Buster Demo

You want a strong, stiff floor? This demo is for you. Watch how panel specimens react to the same static load – only one will survive!

Voted #1 in Quality for 10 Years

Come and see for yourself why we’ve been voted #1 in Quality!

Huber Woods Zip Wall and Floor System Available at Glenbrook Lumber

Huber Woods Zip Wall and Floor System Available at Glenbrook Lumber

 

Huber Woods Zip Wall Roof System Available at Glenbrook Lumber

 

 

 

Popcorn Air Barrier Demo

If you’re not conducting blower door testing, you will be soon. Come see how ZIP System out performs housewrap as an air barrier.

Water Penetration Demo

Nee reliable moisture protection? You’ll see how ZIP System stays water tight while osb/housewrap leaks almost immediately under wet conditions.

Get Ready for Changing Energy Codes

Learn how to stay ahead of changing energy codes by building with ZIP System roof and wall products.

 

Build last fall, this display has been exposed to all the snow, all the rain, all the ice and all the sun for 250 plus days

 


Come to Glenbrook to see our Display Exposed to the Twin Cities Elements 250+ Days

The display pictured here has been exposed for more than 250 days to the elements; rain, snow, ice and sun. See for yourself how Huber Woods’ AdvenTech flooring and ZIP wall/flooring Systems survived the elements better than any other alternative! If you are building this Fall, Winter or Spring in Minnesota you need to attend our Lunch on Us event!

For More Information Contact:

Carl Wegener – 651.770.9071

carlwegener@glenbrooklumber.com – Email

www.glenbrooklumber.com – Main Website

www.warmdry.com – Woodmaster Webpage

www.facebook.com/glenbrooklumber – Join us on FaceBook

www.youtube.com/user/glenbrooku – Subscribe to our Glenbrook University Channel on Youtube

 

 

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Glenbrook to Assist Contractors in Creating Their Own Website

September 20th, 22nd, 27th & 29th – 2011

Webpage Class for Professional Contractors who want to Build a Functional Website

Glenbrook is looking for professional contractors who do not have a website or a poor website that is ineffective. Our offer is for the contractor to attend a four night (Tuesdays & Thursdays) 6pm-9pm meetings with Bob Weiss from WYZGUYS Computing in our conference room and leave with a fully functional website for only $199. Bob will even throw in a first year free hosting service! We are looking to fill 4 – 8 seats.

All contractors are welcome as we will assist you through the process of building your own website. Class cost is $199, this is a pass through offer to assist professional contractors get their services posted on the Internet. There are no other hooks, contracts or other financial obligations attached to this class. You will have full control of all content posted on your new website.

For more information contact:

Carl Wegener
Glenbrook Lumber
5215 Gershwin Ave. N
Oakdale MN 55128

651-770-9071
carlwegener@glenbrooklumber.com

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Free Mid Continent Cabinetry Kitchen Remodeling Class with Nancy Cyr

FREE KITCHEN REMODELING CLASS WITH NANCY CYR, AKBDSponsored by Glenbrook Lumber and Mid Continent Cabinetry

CALL NANCY TO RESERVE YOUR SEATS – CLASS LIMIT TEN

Thinking of Remodeling Your Kitchen?

Join Nancy Cyr, AKBD to learn the process, evaluate your needs and build a budget you can live with! Following your class, Nancy offers a free in-home kitchen consultation to guide you through the next step. Sponsored by Mid Continent Cabinetry and Glenbrook Lumber.

Mid Continent Cabinetry Kitchen Remodeling Class

WEEKDAYS                7PM – 9PM        SEPT 8TH               OCT  13TH

WEEKENDS                10AM – 12PM   SEPT 24TH            OCT 29TH

LOCATION:               Glenbrook Lumber & Supply, Inc.

5215 Gershwin Ave North

Oakdale  MN   55128

Open to the Public, Contractor Clients Welcome

 

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INVITE    FOR    BUILDERS

DESIGNERS ARCHITECTS

Live Demonstration  August  11th,  10am-12pm

_________________________________________________________________________

Spans Openings to 150 sq ft -

SCREENEZE

SCREENEZE® is a patented fixed screen system.  SCREENEZE® features an aluminum base and a vinyl cap which are snapped together and attached to your screen porch.  SCREENEZE® can be installed on the inside, outside, or center of your porch post and rail design.  SCREENEZE® is available in White, Sand, and Bronze in 8’ and 12’ lengths.  SCREENEZE® can also span openings up to 150 square feet.

 

Home Owner Advantage with Pets –

SUPERSCREEN

Twitchell SuperScreen® and PetTex create an outdoor fabric enclosure that is superior to that of today’s screen fabrics. This new technology is setting a new durability standard for outdoor screen for increased strength, stability against deterioration from exposure to the sun, and tear resistance. Combined with a Ten-Year Limited Warranty, your customers have an investment that will last and last – with less repairs, less maintenance and big savings in potential replacement costs.


Retractable Screens for Single & Double Doors -

CLEARVIEW

This retractable screen is also referred to as a disappearing screen.” Unlike conventional screen doors or storm doors, the screen retracts into a sleek housing unit when not in use. ClearView retractable screens feature “Safe Glide” speed reduction system that slows the screen’s return, preventing it from slamming and potentially injuring children or pets.

The Clearview remote controlled MotionScreen is there when your customers need it, and gone when they don’t! Perfect for patios, decks, lanais, verandas or even garages is offered in custom colors to match any home. There are also a variety of meshes available that offer solar protection, privacy and full ventilation.

_________________________________________________________________________

Visit Glenbrook Lumber Thursday August 11th 10am-12pm for a Live Demonstration

Glenbrook Lumber                                           651-770-9071

5215 Gershwin Ave N.                                     www.glenbrooklumber.com

Oakdale MN 55128                                            www.youtube.com/user/glenbrooku

Call or email if you need more information: carlwegener@glenbrooklumber.com


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Posted in Decking, Railing and Deck Lighting, Glenbrook Lumber | Tagged , , , , | Leave a comment

Glenbrook Lumber – Your Deck Decision Headquarters

 

Why Glenbrook is Your Decking Decision Headquarters

For consumers shopping decking materials, it is a confusing experience. With the huge industry offerings, the limited number of SKU’s typically displayed at retail locations and all of the year-to-year new product introductions, it is difficult to make the right product decision. At Glenbrook we decided on an approach that would best assist Contractors, their Customers and Do-it-Yourself home Owners in making the solution choices that best meet their needs.

Over 100 Deck Boards to Compare on Display

With the Internet providing so much information, many deck builders are making product decisions based on web research. The challenge is one can never be quite sure what the product looks like in real-life versus what is shown on-line. Glenbrook becomes your deck decision headquarters because in one visit you can make side-by-side comparisons with over 100 large sample boards on display. We can show you every color, every grain texture and every version of the following deck manufacturer brands:

Trex                       TimberTech             AZEK

Gossen                  GeoDeck                      EverGrain

Fiberon                TopGrain                    DuraLife

Last-Deck           GuardDeck                Genovations

In addition, we have many options for wood decking including Ipe, Tigerwood, Cedar, Treated Lumber and the new “Green” Radiance Wood Products line or Select Cut ThermalGuard product. Glenbrook has one of the most extensive displays in the Twin Cities covering wood products, composite decking, encapsulated product,  PVC based and aluminum deck material.

Last-Deck Aluminum Decking, Aluminum Solutions Railings and Tehk Balusters

The closes thing to true "No Maintenance" decking is this combination of Last-Deck Aluminum decking, Aluminum Solutions Railing and Tehk Balusters

Experts to Guide You through a Railing Solution for Every Need

Choosing a railing system can get complicated with  the myriad of choices of colors, balusters, stair options and cost ranges. Every one of our expert project managers has over a decade of experience serving professional contractors and home owners in finding their best railing solution. Here are the railing companies Glenbrook supports with displays on our showroom floor.

TimberTech Available at Glenbrook Lumber - www.glenbrooklumber.com


 

Tam Rail Railing System

Aluminum Solutions Railing Decking logo


 

 

EverGrain Composite Decking Logo

 

 

 

Evolve Aluminum Deck Railing Panel Inserts Logo

DuraLife Deck Parts Logo

 

 

Northern ViewRailing by JBO is aluminum railing with many options including glass balusters, available at Glenbrook Lumber - www.glenbrooklumber.com

AncoRail railing system is a patented design for wood and composite decks - available at www.glenbrooklumber.com

 

 

 

 

Tehk Deck Balusters Available at Glenbrook Lumber - www.glenbrooklumber.com

RDI deck railing logo

 

 

 

More Deck Lighting Options for You to Experience

Dekor Baluster Lighting Available at Glenbrook Lumber - www.glenbrooklumber.com
Architectural lighting greatly adds value to your home living experience. Shown here are LED lighted balusters from the Dekor company.

Glenbrook has the only showroom in the Twin Cities market that we are aware of with a darkened display room set-up for deck lighting. Since lighting is experiential, the only way to make the right decision is to evaluate your options in a properly lit environment.

With low voltage lighting, it is easy and safe for professional deck contractors or do-it-yourself home owners to install fantastic lighting displays. Shown here are a few ideas for you to consider.

Tres Decklighting available at Glenbrook Lumber - www.glenbrooklumber.com

Trex DeckLighting technology helps set the mood with options like remote control fade, LED post cap lighting, LED stair lighting and LED post lighting. Not shown is the Trex LED surface mount lighting.

TimberTech has been a leader in deck lighting, shown here are post light modules, accent lights and riser lights.

 

 

 

We Offer the Kind of Creative Thinking That Can Double Your Deck Space

TimberTech DrySpace Underdecking available at Glenbrook Lumber - www.glenbrooklumber.com

Using the TimberTech DrySpace underdecking system a new living space was created where none existed before.

For those with a deck built above a basement walkout, Glenbrook has four underdecking strategies that can transform that unused area into a real living space.  Besides adding to the living area, underdecking your deck adds to your property value. Underdecking can be installed on a new or existing deck system at a per-square-foot cost much less than most other construction projects. Glenbrook project managers can assist you in choosing the system right for your deck.

InsideOut Underdecking available at Glenbrook Lumber - www.glenbrooklumber.com

InsideOut underdecking can transform your deck space offering the widest range of finishes available

TrexRainEscape Underdecking available at Glenbrook Lumber - www.glenbrooklumber.com

In this photo is an excellent example of the TrexRainEscape underdecking system adding living space and property value. If you have a deck system above a basement walk out the same can be done for you.

UnderDecking Brand is available at Glenbrook Lumber - www.glenbrooklumber.com

Underdecking Branded product is also a choice at Glenbrook Lumber

Glenbrook is a Professional Serving Many Professionals - Amateurs Don’t Survive at Glenbrook

Another reason Glenbrook is your deck decision headquarters is our staff working with industry leading manufactures and suppliers are task with serving some of the toughest building customers in existence – professional contractors. These contractors partner with Glenbrook because we add value to their decking projects. At Glenbrook a rank amateur would never survive because in our environment in-depth knowledge of building practices, building materials and building solutions is the only way we know how serve construction professionals. If you are a Do-it-Yourself Home Owner, the Glenbrook Team can bring the same expertise to your project.

This expertise is important especially when reviewing deck framing options where load evaluations are critical, safe ledger board attachment, use of proper flashing and joist spacing can make all the difference in a safe long-life deck living experience.  Our Glenbrook experts can save you building time and money by providing some of the best options the industry has to offer.

 

Glenbrook University Channel – A Wealth of Deck Knowledge Available 24 Hours a Day, 7 Days a Week

From our Glenbrook University Channel on YouTube, here is a few of the new decking technologies our Project Team professionals participated in launching during the first five months of 2011:

Trex CustomCurve Professional Deck Parts Bending:

http://www.youtube.com/user/GlenbrookU?feature=mhee#p/u/2/Z95kJPaBct4

 

LiteSteelBeam Steel Beam Deck Framing:

http://www.youtube.com/user/GlenbrookU?feature=mhee#p/u/4/slRK30upX5A

 

TimberTech Earthwood Evolutions:

http://www.youtube.com/user/GlenbrookU?feature=mhee#p/u/1/x2HwaNBKYWg

 

CAMO Hidden Fasteners:

http://www.youtube.com/user/GlenbrookU?feature=mhee#p/u/13/jXlFUqe8FIY

 

Trex Elevation Metal Deck Framing:

http://www.youtube.com/user/GlenbrookU?feature=mhee#p/u/17/AN3JLtT5v8M

 

TimberTech Secure-Mount Post

http://www.youtube.com/user/glenbrooku#p/u/27/bXdphGKOiHw

 

SCRAIL® Fasteners

http://www.youtube.com/user/glenbrooku#p/u/30/qqdxzDbKqsA

 

To see the entire Glenbrook University Channel Library go to:

http://www.youtube.com/user/GlenbrookU?feature=mhee

 

Posted in Decking, Railing and Deck Lighting | Leave a comment

TimberTech Dare 2 Compare Roadshow

TimberTech, Dare 2 Compare, April 21st, 8:30am, Glenbrook Lumber, 5215 Gershwin Ave N, Oakdale MN 55128, 651-770-9071

 

 

If you missed this event Glenbrook Lumber would like to offer a condensed version

TimberTech Representative Jim Shull will be present to answer your questions


 

Event Location:

Glenbrook Lumber & Supply

5215 Gershwin Ave. N

Oakdale MN 55128

Event Contact:

Carl Wegener

Glenbrook Lumber

651-770-9071

RSVP: carlwegener@glenbrooklumber.com

Who is Invited:

You are!

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TWIN CITIES AZEK SEMINAR – For Contractors April 14th

Twin Cities AZEK Seminar for Contractors April 14th

When:    April 14th – 8:30am – 9:30am

Where: Glenbrook Lumber

5215 Gershwin Ave N

Oakdale MN 55128

651-770-9071

RSVP: carlwegener@glenbrooklumber.com

See and hear the latest on AZEK for 2011!  New products, new colors and new fasteners.

New AZEK Storage Kit

 

AZEK In-Deck Storage Kit
Lose the unattractive deck storage boxes and reclaim the deck space to expand the outdoor living area. This highly functional, attractive and concealed storage solution presents a uniquely creative and integrated use of space on an AZEK Deck. Use this clever storage system to hide anything from deck umbrellas to lounge cushions

AZEK New Bench Kit

 

AZEK Bench Hardware Kit
AZEK In-Deck Storage Kit
In-Deck Storage Top View shown in AZEK Redland Rose® A bench with integrated flower/planter boxes brings the deck to life. Easy to build bench hardware kit utilizes AZEK Deck boards to construct a bench with two integrated flower/planter boxes. Choose the color for the AZEK Bench to match or complement an AZEK Deck or AZEK Porch.

New AZEK 2011 Deck Colors Arbor Colors, Cobre & Silver Oak

 

AZEK Deck’s Arbor Collection resembles the warm, vibrant tones of exotic wood. Just imagine…the look of tropical hardwoods with the proven performance of AZEK Deck.  NEW!  Silver Oak™NEW! Cobre®

 

The AZEK Gate Kit offers an affordable solution that can be installed on your deck/porch yet resembles a custom application.

 

 

AZEK Gate Hardware Kit
Owning a working, lockable, great looking gate at home is now easy. The AZEK Gate Kit offers an affordable solution that can be installed on your deck/porch yet resembles a custom application.Your AZEK Gate can be built as a single or double gate and is available in an AZEK Deck color to complement your deck or porch – Brownstone, Slate Gray, Black, Kona and White.   Featuring a self-closing, lockable latch system, the AZEK Gate is strong and sturdy without unattractive cross bracing.

Scrail® collated fasteners can be driven with a pneumatic nailer at a rate twice as fast as collated screws and eight times faster than bulk screw

 

SCRAIL VIDEO CLICK HERE

Scrail® collated fasteners are the incredibly versatile fasteners that can be driven with a pneumatic nailer at a rate twice as fast as collated screws and eight times faster than bulk screws. Enjoy dramatically increased holding power versus nails, while gaining the added benefit of easy adjustment and quick removal. Customers can rely upon Scrail® fasteners to have the bite to hold strong, without callbacks to fix a squeak or a nail pop.

• Use almost anywhere ordinary screws are used

• Saves time and labor costs

• Twice as fast as collated screws, eight times faster than bulk screws

• Easily adjusted, quickly removable

• Dramatically increased holding power vs. nails

• Making projects easier since 1998

Posted in Glenbrook Lumber | Leave a comment

Invite from GeoDeck

Join Us for GeoDeck’s Professional Contractor Decking Seminar

GeoDeck Decking Products - Glenbrook Lumber

 

 

 

 

When:    Thursday 8:30am – 9:30am April 7th

Where:  Glenbrook Lumber

5215 Gershwin Ave N

Oakdale MN 55128

651-770-9071

RSVP: carlwegener@glenbrooklumber.com


Why you need to go to this Seminar

The Internet is a game changer! Your customers can find more than 100 brands of alternative decking on-line. Knowing several brands of alternative decking can make the difference in winning more profitable deck bids. Glenbrook makes knowing more deck brands possible by offering the following one hour sessions to professional deck installers. The more sessions you attend the more profitable deck bids you win.

See you there!

April 7th – 8:30am GeoDeck Decking

April 14th – 88:30am AZEK Decking

April 21st – 8:30am TimberTech Decking


Why you want to know about GeoDeck

GeoDeck Decking - Glenbrook Lumber

 

 

 

 

 

 

 

 

 

  • In Minessota’s “Freeze-Thaw” weather, GeoDeck’s stability makes it the brand of choice (read more)

  • Nothing the Big Box Stores offer matches GeoDeck’s resistants to moisture &   decay (read more) (read more)

  • GeoDeck Products are best in class offering 24″ standard & 30″ commercial span performace (read more)

 

New the GeoDeck Intergra Rail

New from GeoDeck - Integra Rail - Glenbrook Lumber

 

 

 

 

 

New From GeoDeck, Intregra Deck Railing - Glenbrook Lumber

 

 

New GeoDeck Deck Railing - Glenbrook Lumber

Need to Win Those Tough Pricing Deck Bids?

 

TopGrain

 

 

 

 

 

 

We now offer composite deck boards under $1.99 per LF. TopGrain is a full width, full height deck board with a 10 year warranty. Call us for details: 651-770-9071

Spring Contractor & DIY Special – Call us for details on how you can qualify to receive a free LED Deck Light Kit with purchase of a $4,000 deck system. 651-770-9071

 

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Effects of Freeze-Thaw Cycling On The Stiffness of Various Composite Decking Products

 

 

Effects of Freeze-Thaw Cycling On The Stiffness of Various Composite Decking Products

Shane O’Neill

Compositology LLC

Abstract

The purpose of this study was to observe how the flexural stiffness of seventeen commercially available composite decking products changes when exposed to water immersion and freeze-thaw cycling. This work has shown that there is a substantial variability in freeze-thaw performance between different manufacturers. Overall, there were eight products from seven companies which had a 20% or greater reduction in stiffness after 15 freeze-thaw cycles. However, GeoDeck Traditional performed very well, and consistently maintained the highest retained stiffness values of the groups examined. CorrectDeck CX and UltraDeck Fusion also had minimal reduction in stiffness, possibly due to the co-extruded casing covering the material.

Background

The use of composite decking has been increasing in the United States over the last decade, yet the product technology is in a relative infancy when compared to many other building materials. Currently, there are many commercial composite decking products available for purchase. However, the durability of these products when exposed to the environment is not always understood. In regards to the impact of freeze-thaw on the long-term durability of WPCs, the International Code Council Evaluation Service (ICC-ES) simply requires that specimens be submerged in water for 24 hours, frozen for 24 hours, and then thawed for 24 hours. This is repeated two more times, and is considered to encompass the long-term impact of freeze-thaw expose on WPCs. The limited duration of this testing was most likely chosen for cost, rather than truly understanding the impact of freeze-thaw exposure. This project was conducted to bring clarity to the freeze-thaw performance of many different brands of composite decking.

Methods and Materials

Table 1 lists the composite products evaluated during the experimentation. The products were purchased anonymously at various retail outlets to minimize any potential bias. Test specimens were cut to a length of 20 inches, and conditioned at ambient conditions (@ 70°F) for 24 hours to stabilize the temperature.

Throughout the study, the same mechanical testing technique was used to measure the material flexural bending stiffness using Non-Destructive Evaluation (NDE). The testing configuration was a 3-point bending (shown in Figure 1), with a 16 inch span. The crosshead speed used was 0.2 inches/minute. The specimens were loaded to a maximum load of 400 N (90 lbs). This ensured that the specimens remained in the elastic region and experienced no detrimental effects due to loading. Specimens were loaded seven times at each test, in order to calculate an average value. In all testing, the first test measurement was not used for calculations due to settling effects.

Figure 1: Three-Point Bending Configuration

The individual specimens were exposed to the following conditions:

- Baseline stiffness measurements were collected at ambient (@ 70°F) temperature.

- After testing, specimens were submerged in ambient temperature water for 2 weeks.

- After 2 weeks of immersion, specimens were placed in a 5°F freezer for 24 hours, removed from the freezer, and submerged back into the 70°F water to thaw for 24 hours. This constitutes one “freezethaw cycle”.

- When three freeze-thaw cycles were completed, the stiffness was re-tested, and the specimens returned to the freezer for additional cycling.

- After a total of 15 freeze-thaw cycles were completed, a final stiffness measurement was made to see how much the stiffness decreased due to the additional cycling.

Results and Discussion

Table 2 outlines the compiled changes in the average stiffness due to specimen exposure after three and fifteen freeze-thaw cycles. In the table, the different composite products are sorted based on the stiffest materials first and lowest stiffness last. From this data, the tested product can be categorized as:

- There is a very large range of stiffness losses through the different products tested, from as low as ~ 5% to as high as ~ 33% stiffness lost due to freeze-thaw cycling.

- After 3 freeze-thaw cycles, GeoDeck Traditional, CorrectDeck CX, Trex Transcends, UltraDeck, Fusion, Trex Origins, TAMKO Evergrain, and Azek Deck showed minimal stiffness impact (~ 5% stiffness loss)

- After 15 freeze-thaw cycles, GeoDeck Traditional, CorrectDeck CX, and UltraDeck Fusion showed a minimal stiffness impact (~ 5% stiffness loss)

- After 15 freeze-thaw cycles, Azek Deck, TAMKO Evergrain, TimberTech XLM, Trex Transcends, and Gossen Original showed a moderate impact on stiffness (~ 5-10% stiffness loss).

- After 15 freeze-thaw cycles, Trex Origins, UFPI Latitudes, TimberTech TwinFinish, Fiberon Tropics, Kodiak Composite Decking, Elk CrossTimbers, MasterMark RhinoDeck, and UltraDeck (Natural and Rustic) showed a severe impact on stiffness (~ [1]10% stiffness loss).

Table 2: Results of Freeze-Thaw Testing, Ranked Stiffest Highest -Thaw Testing, Ranked Stiffest Highest


In Figure 2, data shown in Table 2 is presented graphically, showing the overall high stiffness and minimal reduction of stiffness with GeoDeck Traditional in comparison to the other tested products.

Conclusions

In this study, eighteen commercially available composite deckboards were tested and compared to GeoDeck Traditional and Tongue & Groove. The testing examined the loss in stiffness and weight change of 20” long specimens exposed to 15 freeze-thaw cycles.

This work has shown that there is a substantial variability in freeze-thaw performance between different manufacturers. Overall, there were eight products from seven companies which had a 20% or greater reduction in stiffness after 15 freeze-thaw cycles. GeoDeck Traditional performed well, and consistently maintained the highest retained stiffness values of the groups examined. CorrectDeck CX and UltraDeck Fusion also had minimal reduction in stiffness, possibly due to the co-extruded casing covering the material. The testing also showed that the ICC-ES testing protocol of 3 freeze-thaw cycles does not properly compensate for long-term freeze-thaw stiffness reduction. In some of the tested products, there was a substantial decrease in stiffness after the application of the 12 additional cycles.


 

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